14 January 2026
by Zanna Buckland

Self-foaming conductive elastomer enables soft sensors

Researchers in China have synthesised an ultralight, biomass-based, conductive elastomer using lipoic-acid chemistry.

Stock image of a wearable electronic patch on someone's upper arm
© Guguart/Shutterstock

The reusable elastomer reportedly self-foams at room temperature under 2MPa CO2, heals within five hours and can be recycled five times without its properties being diminished.

It was developed by a joint research team from Zhejiang University of Technology, the University of Science and Technology of China, and Xi’an Jiaotong University.

This ‘micro-spring’ lattice reportedly delivers a gauge factor of 4.8 under 1% strain, rebounds by 93% after 200% stretch and can track actions such as handwriting, heartbeats and ball drops in real time.

Many conventional soft sensors that can survive 500% stretch still rely on petroleum-based rubbers and energy-intensive foaming.

On top of its micro-spring sensitivity and scaleable self-foaming mechanism, the elastomer offers self-healing, closed-loop recycling at room temperature and dynamic cross-linking.

Adjustments in CO2 pressure and nano-filler loading can tune the pore size between 20 and 200µm, and density to as low as 0.18gcm-3.

The tuned elastomer can also detect <1% micro-strain, 50µN contact force, 0.3s rapid deformation and 5°C temperature steps.

Potential applications for this sensing foam include wearable health patches, soft-robot skin and circular manufacturing, contributing to more effective and sustainable soft electronics.

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Authors

Zanna Buckland